Design & Production Process

Design & Production Process

FUYUNG has the best team dedicated to the research and development of carbon brush materials, that makes us always maintain a leading position in the industry.

Leading carbon brush design technology makes FUYUNG achieve outstanding results in development cases.

There are more than 300 kinds of materials, and the best solutions can be proposed for all applications which fit for the customer needs.

Product Development

The technical business engineer will communicate with your company first, and then make a suitable carbon brush proposal based on the product requirements. There are options for high torque, silent, long life, interference reduction, and so on.

Source

1.Market Intelligence

2.Customer samples and drawings

3.Carbon brush usage table

Design

1.Size design

2.Material design

3.Mold design

Sample Inspection

1.Sample production

2.Size check

3.Characteristic inspection

 
 
 
 
 
 

PVT Customer Trial Production Verification

1.Sample delivery test

2.Quotation

3.Small batch production test

MP Mass Production

1.Client acknowledgement

2.Received orders

3.Produce according to plan

Product Development

A sufficient number of molds can quickly meet the needs of customers in different sizes. We also have advanced production technology and process management to ensure that the carbon brushes produced can withstand the test of consistency.

Feeding of raw materials
Feeding of Raw Materials
Mixed engineering
Mixed Engineering
Forming Engineering
Forming Engineering
Sintering Engineering
Sintering Engineering
 
 
 
 
 
 
Feature check
Feature check
 
 
Shipment
Shipment
Package
Package
Processing Engineering
Processing Engineering
 
Processing Engineering
Processing Engineering
Package
Package
 
 
Shipment
Shipment

Material Development

The department of development will develop new materials based on customer and market intelligence.

  1. Miniature carbon brushes have high friction resistance. Providing solutions to customers who have strict requirements on life. We have a good record in material development.
  2. The durability of double-layer carbon brushes can increase the service life of automobile starter motors and the development of related products used in energy vehicles.
  3. Providing carbon brushes and commutators for the fuel system, which can solve many problems caused by fuel pumps and commutators for customers.
  4. Renewable energy related products.

Customer Intelligence

Design and Development

New material development
& Material upgrade

Market intelligence

Materials Research